0. 记录
SparkPlug/TimingBelt/ThermoStat是107K刚换。水泵漏得比较厉害,由黑色泵体往下流的外面有许多分红结晶。前面三个火花塞处不但合金体完了,弯臂被啃掉一个弧度,后面的火花塞合金体微存。后面valve gasket可能些微漏油问题不大。下次换TimingBelt时,Cam seals恐也要换。ThermoStat在Manifold下面驾驶侧由外往里。Fuel filter黑铁盒可能在进气滤器下面。
reset MAINT RQST: 钥匙ON,meter置total mileage,钥匙OFF;按住mileage纽,钥匙ON,看见灯灭后释放纽。(有的说meter置A,但对06 sienna无效)
http://www.downloadcarmanuals.com/2006-toyota-sienna-owners-manual-download/
http://www.toyotaownersmanuals.com/book.item.3695/Toyota-Sienna-Owners-Manual-2006.html
Youtube上有款2002 Sienna到2016止开了30万迈,换过timing belt/water pump/ignition coil,没换过ATF,引擎仍非常好。
1.零件
Engine: 3MZ-FE,气缸号如下,箭头7指向车前部。
如果ignition misfire可换coil。
1.1 light bulbs
Low Beam Headlight Bulb Size: 55W 9006,High Beam Headlight Bulb Size: 60W 9005,Fog/Driving Light Bulb Size: 51W 9006,Parking & front side marker Light Bulb Size: 5W 168NA or 3457A=T10, Front Turn Signal Light Bulb Size: 27W 3457A ,Rear Turn Signal Light Bulb Size: 21W 7440,Tail Light (back door) Bulb Size: 3.8W 194=T10 or 7443, Back Up Light (back door) Bulb Size: 18W 921=size T10, Stop/tail & rear side marker Light (lower of rear turn) Bulb Size: W21/5W 7443, High Mount Stop Light Bulb Size: Assembly
License Plate Light Bulb (back door) Size: 5W 168=T10. Map Light Bulb Size: 168=T10, Step/Courtesy Light Bulb Size: 168 or 194=T10, Trunk/Cargo Area Light Bulb Size: DE3022=DOM,
http://www.carcarekiosk.com/video/2006_Toyota_Sienna_LE_3.3L_V6/lights/headlight
Sylvania's Automotive Bulb Replacement Guide
light bulb: http://www.modifiedlife.com/2006-toyota-sienna-light-bulb-replacement-sizes/
3014: Length: 3.0mm, Wide: 1.4mm, Power: 0.1W 9-13LM, Operating voltage: 3.0-3.4V
3528: Length: 3.5mm, Wide: 2.8mm, Power: 0.06W 6-9LM, Operating voltage: 3.0-3.4V
5050: Length and width is 5mm, power:. 0.2W 17-27LM, Operating voltage: 3.0-3.4V
5630
3020
Fuse eg ATM15LP: http://www.cooperindustries.com/content/dam/public/bussmann/Electrical/Resources/product-datasheets-a/Bus_Ele_DS_2050_ATM-LP.pdf
1.2 Parts Store
http://www.toyotaonlineparts.com/?year=&make=&model=&search_str=CAMSHAFT+SEAL&scat=&p=catalog&mode=search&search_in=all
http://www.partsgeek.com/pnys3qk-toyota-sienna-camshaft-seal-kit.html?utm_source=shopzilla&utm_medium=pf&utm_content=dc&utm_campaign=PartsGeek+ShopZilla&fp=pp&utm_term=Toyota+Camshaft+Seal+Kit
http://parts.autonationtoyotasouthaustin.com/?p=catalog&mode=search&search_in=all&search_str=wiper
melody toyota: 750 El Camino Real, San Bruno, CA 94066(855) 935-0636
1.3 其它零件号
You can also add thermostat & gasket. Toyota 90916-A3003 Thermostat, 16325-62010; or Stant 25286 gasket(both Sienna and GS300)
wiper kit L:85212-AE010 R:85212-0C011
wiper refill L: 85214-AE010 R:85214-0C011,实际买的85214-YZZF1,85213-YZZC2
wiper kit back: 85212-13031 refill: 85214-50061
90311-38034 camshaft sealx2 (根据VIN由toyota parts确定无误,sienna有两种发动机)
90311-40022 crankshaft seal
90430-A0003 or DORMAN ATF washer (rockauto)
engine air filter, Toyota 17801-OH010, CA 9360驾驶侧大黑盒去螺栓掀开换。
carbin air filter, Toyota 87139-32010
http://www.siennachat.com/forum/64-general-discussion/10688-transmission-drain-plug-washer.html
00279-000T4-01 ATF 1qt.
90080-19025 Ignition coil, Denso (3297) SK20R11 Spark plug
17176-20020: intake air gasket
2. Timing belt
我的在107K miles换的,水泵主体漏的明显外面结晶体很多,spark plug(应当100K换)不但针尖低些,上端体被啃掉一块呈弧度。
2.1 零件
Aisin TKT-026 包括下图,还需Power Sterring/alternator两皮带。右图为车底支起点。
Timing Belt 13568-09080
Water Pump & Water Pump Gasket (水泵只是一半,叶轮是塑料)16100-29085
Hydraulic tensioner
Tensioner Bearing
Idler Bearing
You can add:
Power steering belt 90080-91088-83
A/C alternator belt: 99366-21040-83
Serpentile/Timing belt : 13568-09080=Bando 6PK1040
Thermostat 90916-A3003 注意它不是像GS300那样在水泵下面,而是在mainfold下面驾驶侧,建议与spark plug一起更换。注意拆卸前放出冷却液,因换水泵时冷却液会泄出。拔掉火花塞有助于cam稳定且容易转动曲轴,但后面三个火花塞较麻烦。
不漏不换:Cam shaft seals 2x 90311-38034 Crank shaft seal, 90311-40022 我的黑色上盖里有油点说明Camshaft seal有点漏。
2.2 步骤
最好的timingbelt视频:https://www.youtube.com/watch?v=pxW4AV_OV1Y
turn crank shaft clock wise to aim the mark.
Cam shaft marker(尚未对准,需加上曲轴轮来对准)/Crankshaft marker(拍摄角度有点偏差):
上图:左=camshaft对准,中:crankshaft对准,右:由上到下三点是箱体、齿板标志和曲轴齿轮上相应皮带虚线的刻度点。皮带上两实线对准cam shaft轮上刻度。视频有cam轮细微调整,part2 m30s开始。
发电机正面两个螺丝(pivit and lock)侧面一个(adjustment)是张紧螺丝,lock是最先松最后紧,其次adjust(lock不松,动张紧螺丝会滑丝或断),可把皮带取下。power sterring张紧螺丝在下面可见,在槽中,先拆掉它,再旋松下面的固定张紧铁架的螺丝,左上角还有一个螺丝也许可以不松,以PS带轮能下移为准。该轮下移后才能拆掉timing belt tensioner的左上螺丝,继之右下螺丝取下tensioner。曲轴/气门轴盖板是两片共9个螺丝,上5下4,且下4上两个螺丝共用,故需先拆下盖板再上盖板,再mounter mount bracket。
装时皮带松紧度以在中段能按下半吋为宜。拔出tensioner pin,手动曲轴2/4圈再次检查对准点后,加冷却液发动引擎,加速到3500rpm,声音正常无错误码,三点正确,可装上曲轴挡片、mounter mount bracket、曲轴/气门轴下/上盖、曲轴带轮和大螺栓、Power Sterring/Alternator皮带并张紧,PS皮带张紧可用铁棍穿入带轮孔中借用车体外边撬动,Alternator用张紧螺丝。其他部件装好后别装轮胎,先运行,左右打方向盘(有吱吱尖叫可能是PS带太松),数分钟等温度上升水箱风扇启动后关车,稍冷后将水箱再次加满,蓄水盒加到中线。再装轮胎完工。
https://www.youtube.com/watch?v=VO0UxIUAHJw
https://www.youtube.com/watch?v=_c_a-ECaWSU 07?
https://www.youtube.com/watch?v=a0WNB1qreGs 07 sienna
2xserpentine belt: https://www.youtube.com/watch?v=27-JeQCGskc
spark plug: https://www.youtube.com/watch?v=HugulBElvtM
卸水泵前需将两个长螺杆先卸掉,这需要下面的Reverse Torx bit E8套筒。而且螺杆很软容易滑丝,建议用火炬加热烧熔掉其锈蚀。如果不卸螺杆,需要卸掉前面的camshaft pulley,顶起engine,上面Schrodingers Box的视频1有交代。
3. 换06 sienna windshield reservoir
蓄水盒由两个螺丝固定在车体上,另有一个大塑料圆销靠近侧面螺丝。全部螺丝都是六角10mm,需螺丝起子有电起子更好。支起乘客侧。
- 卸下前底盘下黑塑料挡板螺丝,挡板前侧落地;
- 卸下乘客侧前轮前挡泥板的一个螺丝和几个卡子,能扒开其前部;
- 由底部用电动起子卸下蓄水盒的侧面螺丝
- 由挡泥板扒开部伸入螺丝起子,与车平行,卸下蓄水盒后部螺帽
- 由扒开部拔出两个软管,三个电线接头。拔接头时用拇指指甲顶住插头外侧弹块。
- 盒上两个电线卡,卡勾与绑线呈直角,顶住一侧卡勾即可拔出
- 将蓄水盒由车底取出。安装过程相反。
4. Misc
Brake DIY: http://www.siennachat.com/forum/185-problems-maintenance-repair/5436-diy-complete-front-rear-brake-job-part-1-front.html
breaker pad: https://www.youtube.com/watch?v=z7OKbCtFB-4
Bosch QuietCast BE995
said napa parts better, ceramic is ok. Rotors changed at 150-170K miles. Amazon brembo rotors
$80.9 rotor+pads: http://www.amazon.com/gp/product/B00EQMEJGE?psc=1&redirect=true&ref_=ox_sc_act_title_3&smid=A2J7XWWO69IXU3
key programming; https://www.youtube.com/watch?v=Jf-0dSCVfRY
catalyst 清洗:http://bbs.wenxuecity.com/auto/402334.html
换sienna乘客侧反光镜:http://bbs.wenxuecity.com/auto/320295.html
我的是06年款。门中部可以看见一个螺丝要卸下,上部手柄处,看上去分为三部分,手柄侧的小碗轻轻一翘就可以脱出,里面还有一个螺丝要卸下。中部小盒轻轻翘下。注意其中间部分塑料键比较单薄。然后用抹灰2寸铲刀,插入内门边缘,找阻挡处,用力翘开塑料销子,不用怕销子会断。除上边外其余三边都要翘开。取下内门。中部还有一个塑料部件两个螺丝,取下。再把两电线脱开插头座。反光镜是三个螺丝固定的。门取下后下面两个螺丝就可见了。15~45分钟搞定。反光镜在ebay上买。最好打电话确认有现货。推荐有带加热的。约50美元。
5. Spark plug & PCV valve
Best:https://www.youtube.com/watch?v=fybPb_d1vrU&spfreload=5#t=1m04s Sienna https://www.youtube.com/watch?v=cSSvZT864JQ#t=1m0s
https://www.youtube.com/watch?v=HugulBElvtM#t=8m25s
https://www.youtube.com/watch?v=cSSvZT864JQ#t=8m0s
先拔去雨刷帽,卸下雨刷及电机、下挡板(7颗螺丝)。air filter盒盖(侧面软管有2,上官标色)与两段软管在throttle body连接处取下。真空电线组件拔插头反转去右侧。manifold盖板去左侧地线可不拆。manifold拆下较难,后有三个螺帽,左中两个在manifold两侧,中间的最低,右边的在金属throttle背面稍高,左边的只能由左侧卸(网上说是14/12/12mm,我的车不知原装有没有,自己配的都是M8x20用12mm扳手)。manifold左侧还有一个直角的PCV管,钢丝卡力度不大埋在隔热套里,最好水平段先拔下来。manifold是先出驾驶侧螺杆。PCV是拧在后valve盖上,若卸下后要清理一下盖内螺纹。卸装火花塞用带胶套专用套筒加6吋延长杆,若拿不出来就要把胶套往下拉拉让火花塞头子能卡在胶套孔里。装manifold前需换gasket。throttle body顺便清理,外圈可抹一丁点油脂便于套胶管。
107K时换正时带错齿,纠正后2.5天P0302 igniton coil坏,纠正后10天P0301坏,再次纠正后目前正常。
6. power steering
Power stering Rack and pinion漏油对该车常见,这是转向系,直行时100psi,猛拐时可达700psi。一般车铺没有换密封的专用工具,漏油时只能整套更换。但若是上面的管道或者接口漏,换新管道和接口或者用环氧树脂加固密封就行。部件号 44250-08040,
Remanuf 44250-08040-84. New part #44250-08041 - 务必用新品!
http://bbs.wenxuecity.com/auto/454312.html坛友用lucas power steering stop leak。把power steering system flush 后换ATF。不然换rack and pinion还会漏。Toyota原厂放的fluid不对,对seal有损害:http://www.siennachat.com/forum/66-problems-maintenance-repair/2922-2006-steering-rack-leak.html
Flush: https://www.youtube.com/watch?v=ORiVaFolqS4 支起两前轮便于转向,钥匙放ON但不点火,打开回流管接去废液桶,一人保证不断加DEXRON TYPE II/III ATF到容器上限以免混入空气,另一人左右打方向盘,如此往复直至新液流出。
replace boot: https://www.youtube.com/watch?v=SiFh7Vq7QqQ https://www.amazon.com/Beck-Arnley-103-3069-Steering-Rack/dp/B00HHNGG9M/ref=au_as_r boot破损会集灰,但是需要检查哪里漏油。
diff boot: http://www.stretchcvboot.com/shop/
replace rack: https://www.youtube.com/watch?v=E6yhVwx6P6c Ebay整套保修10年的不到160刀:http://www.ebay.com/itm/Complete-Power-Steering-Rack-and-Pinion-Assembly-Toyota-Camry-Lexus-ES300-92-04-/331914717782
replace pump: https://www.youtube.com/watch?v=DkL65cyrv98
7. 中排座椅拆卸
https://www.youtube.com/watch?v=eq-EH6S8_Ok
枕头放最下,扶手放最上,椅子放最后,拉右手绳使得椅子前倾。人蹲在椅子后面,将下部中间的拉带通过横梁上拉使得下部的U型钢棍移动,同时将椅子翻下约40度拉出。如果不能拉出,可将椅子放平也许已经脱扣了。
8. Belt suqeeze
Diag: https://www.youtube.com/watch?v=AEUe6uKxTv8
06 sienna皮带更换:https://www.youtube.com/watch?v=27-JeQCGskc